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 Roll-Forming Lines  Slitting Lines  Cut to Length, Tinplate Lines  Tube & Pipe Lines

  EPS Polystyrene & Mineral Wool Sandwich Panel Lines for Insulated Roof / Walls
* We offer HIGH QUALITY RELIABLE COMPETITIVE Mineral Wool & Expanded Polystyrene EPS Sandwich Panel  Lines with Roll-Forming for Roofs and Walls.
 
* We offer materials for production on the lines: Colour Painted Galvanized Steel Coils, EPS, Mineral Wool materials
We look forward to your requirement enquiry.
  
              EPS & Mineral Wool Insulated Sandwich Panel Roll-Forming Line (view on the Main Joining Machine)
 
     
                   Roll-former for EPS / Mineral Wool                                   Cutting Machine for EPS / Mineral
                      Insulation Sandwich Panel Line                                       Insulated Sandwich Panel Line
 
Layout of EPS & Mineral Wool Insulated Sandwich Panel Roll-Forming Line

 

 
 Examples of Mineral Wool Insulated Sandwich Panel Profiles     Examples of EPS Insulated Sandwich Panel Profile
 
            
 Examples of 5 profiles (with hidden bolts) available to be made on 1 Insulated Sandwich Panel Roll-Forming Line
  (2x roof profiles with EPS, 1 roof profile with Mineral Wool, 1 wall profile with EPS, 1 wall profile with Mineral Wool).
               Variety of thicknesses of insulated layer is possible.
 

1. THE REQUIREMENT OF MATERIALS & PRODUCTION SPEED:

 a) Pre-painted coil for cladding layers:   0.3—0.6mm thick x 1200mm or 1000mm width x 3000kg;

 b) Core materialEPS core material:     50-300mm thickness x 980mm, 1150mm faucet, or 1200mm

               Mineral wool core material:     1020mm width

 c) Production speed:                               0-4m/min; 100-280 m2/hr, with adjustment of cut length and quantity

 

2. THE WORKFLOW OF SANDWICH PANEL LINE:

 Feeding of the material   

 uncoilers with coils of metal strips   

 production of Top metal strip and (roll forming) of Bottom metal strip   

 face lifting   

 pressing slot (roll forming the middle part of the sheet) of the front of strips

 dripping glue onto top and bottom metal strips

 heating of strips for better adhesions of glue 

 rolling of edges of the strips 

 connecting parts and roll forming together

 making slot (milling cutting to cut extra parts of EPS) of panels for specific length 

 confirming length 

 cutting (steel strips) 

 finished output material

 

3. MAIN PARTS / COMPOSITION OF THE PRODUCTION LINE:

 1) Uncoiler 1 of bottom metal strip to be ribbed + Uncoiler 2 of bottom strip without ribs + Uncoiler 3 of top strip

 2) Film coating equipment protecting strips + Front Cutting Machines of front of bottom and top metal strips

    + Groove Roll-forming devices for shallow grooves in the metal strips

 3) ROLL-FORMER for bottom metal strip with rib profiles

 4) Foam TRANSFER FRAMES with Mill Edge Cutters for making profiles in EPS edges + Bottom Metal Strip

     Transfer MACHINE with guides / roll-formers for narrow side metal strips used for Mineral Wool Panels

 5) MAIN PANEL JOINING MACHINE (for gluing / joining the sandwich panel) with controller, includes:

     Glue Depositing devices onto the metal strips and Infra-Red Heating devices for curing glue,

     as well as Rollforners & Locking devices for locking edges of metal strips. Machine has protection Ladder with 

     Hand Rail and Baluster.

 6) CUTTER OF THE SANDWICH PANEL, with controller for adjustment of cut length and quantity.  Flying-saw may cut 

     panel while cutter cuts sideways and moves forward with the produced panel (not to stop production).

 7) Product Rack Tables for finished panels   

 

MORE COMPLEX FULLY AUTOMATIC LINES AVAILABLE:

* with Feeding + Cutting + Rotating of Mineral Wool before inserting between sandwich metals,

* with Automatic Collection Stacker & Wrapper

* with efficient Dust Extractor

     
 
    
Details of Safety enclosures for gears and transmissions
 

We offer also other New & Used machines for: 

EPS / PU / Mineral Wool Sandwich Panel,  Roll-Forming,  Slitting,  Cut-to-Length,  

Tube, Pipe   Lines,   Rolling Mills,   Descalers for Steel Industry, Foundry and Sandwich Panel Industry

 

WE LOOK FORWARD TO YOUR ENQUIRY & OUR CO-OPERATION

GIANT SUPPLIER LTD

70 Peveril Road, Beeston, Nottingham NG9 2HU, U.K.

Tel: +44 115 877 1523

Fax: +44 115 9227 284
Dr.Andrzej F Jezierski, Director

 

                                                                                                                     All rights reserved. Copyright 2008